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測量原理 Measure principle

本儀器測量原理為直角坐標(biāo)測量法，即通過X軸、Z1軸傳感器，測繪出被測零件的表面輪廓的坐標(biāo)點(diǎn)，通過電器組件，將傳感器所測量的坐標(biāo)點(diǎn)數(shù)據(jù)傳輸?shù)缴衔?/span>PC機(jī)，軟件對所采集的原始坐標(biāo)數(shù)據(jù)進(jìn)行數(shù)學(xué)運(yùn)算處理，標(biāo)注所需的工程測量項目。

The measuring principle of this instrument is the rectangular coordinate measuring method,through X-axis, Z-axis sensor, mapping the surface contour coordinates point of the part under test,data transmission the coordinates point to the upper PC by electrical components.To do the mathematical treatment on the original collected coordinate data by software, marked with the required engineering survey projects.

測量功能 Measuring function

1、輪廓測量功能

尺寸：包含水平距離、垂直距離、線性距離、半徑、直徑

夾角：包含水平角、垂直角、夾角

位置公差：包含平行度、垂直度

形狀公差：包含直線度、凸度、圓弧輪廓度

輔助生成：包含輔助點(diǎn)、輔助線、輔助圓

Size: contains the horizontal distance, vertical distance, linear distance, radius and diameter

Angle: horizontal Angle and vertical Angle, Angle

Position tolerance: contains the parallelism and perpendicularity

Shape tolerance: contains the straightness, crown, circular arc profile

Auxiliary generation: contains the auxiliary point, auxiliary line, auxiliary circle

2、粗糙度測量功能

測量參數(shù)Measure items： Ra、Rt、Rp、Rz(jis)、Rz（DIN）、Rz、Rvk、Rv、R3z、Rs、Rsm、Rc、Rsk、Rk、Rmax、Rpk、Mr1、Mr2、Rq、Rku、R△q

技術(shù)規(guī)格 Technical data

項目 Item

參數(shù) Parameter

X軸

測量范圍

Measuring range

120mm

檢測方法

Detection method

新型數(shù)字式傳感器/分辨率：0.2μm

New digital sensor

Resolution：0.2μm

測量速度

Measurement Speed

0.1，0.2,0.5,1mm/s 自定義

驅(qū)動方式及速度

Drive mode and Speed

電動 4檔，可自定義速度

Electric ，4 gear，can customize speed

直線度

Straightness

1.2μm/100mm

線性精度

Linear accuracy

±（1.5+0.025L）μm

Z1軸/輪廓部分

量程

Sensor range

24mm

線性精度

Linear accuracy

±（1.2+|0.04H|）μm

檢測方法

Detection method

新型數(shù)字式傳感器/分辨率：0.01μm

New digital sensor

Resolution：0.01μm

水平精度

±（1+0.025L）μm

垂直精度

±（0.8+|0.03H|)μm

Z1軸/粗糙度部分

傳感器量程范圍

Sensor range

800μm/80μm

分辨率

Resolution

12nm（800μm量程時）

1.2nm（80μm量程時）

截止波長

Cut-off wavelength

0.025、0.08、0.25、0.8、2.5、8mm

測量重復(fù)性

Repeatability

±3%

線性精度

Linear accuracy

±5%

評定長度

Evaluation length

λc×3、4、5、6、7

Z軸

立柱行程

Column travel

400mm

驅(qū)動方式及速度

Drive mode and Speed

電動 4檔，可自定義速度

Electric ，4 gear，can customize speed

技術(shù)特點(diǎn) Technical characteristics

① X、Z1均采用新型數(shù)字式傳感器，精度更高

② 大量程設(shè)計，杠桿比僅為1:2.2，限度保持了傳感器的原有精度

③ 高剛性高精度直線運(yùn)動導(dǎo)軌、高精度數(shù)字式線性傳感器

④ 采用高速并行數(shù)據(jù)采集單元，硬件觸發(fā)、硬件高速采樣，無延時；足夠密集及穩(wěn)定的數(shù)據(jù)源為后期數(shù)據(jù)處理、計算提供力的保障

⑤ 更換傳感器部分即可實(shí)現(xiàn)粗糙度測量。

① X, Z1 adopt imported new digital sensor, higer precision ;

② Design in a wide range, leverage ratio is 1:2. 2, the maximum keep the original precision of the sensor;

③ High rigidity, high precision linear motion guide rail, high precision digital linear sensor;

④ Using high speed parallel data acquisition unit, high-speed sampling hardware trigger, hardware, without delay. Dense and stable source provide the most powerful guarantee for later data processing, calculation.

⑤ Roughness measurement can be achieved by changing the sensor part.

輪廓測量軟件系統(tǒng) Software System

強(qiáng)大的系統(tǒng)功能

軟件兼容winXP、win7、win8系統(tǒng) Software support XP、win7、win8 system.

軟件支持中英文 Software support Chinese and English language.

快捷自由的頁面布局

軟件增設(shè)快捷鍵，方便使用 Software add shortcuts, easy to use

支持將菜單及控制區(qū)收起操作，以擴(kuò)大繪圖區(qū)的有效區(qū)域面積 Support pack up the menu and control operation, to enlarge the drawing effective area

豐富的數(shù)據(jù)處理系統(tǒng)

圓弧、線自動識別 Automatic identification of circular arc, the line

擬合可選擇點(diǎn)選或框選 Fitting choice click or marquee

軟件標(biāo)注與CAD同理 Software similarly marked with CAD

支持連續(xù)標(biāo)注、基準(zhǔn)標(biāo)注、支持任意插入點(diǎn) Support continuous annotation and datum mark, support any insertion point

支持圖形自由旋轉(zhuǎn)及坐標(biāo)自由旋轉(zhuǎn) Support the freedom of graphic rotation and coordinate rotation

支持坐標(biāo)點(diǎn)標(biāo)注 Support the coordinate points label

捕捉開關(guān)打開時，自動生成及捕捉交點(diǎn)、圓心、線段中點(diǎn)、端點(diǎn)、圓弧交點(diǎn)、中點(diǎn)、切點(diǎn)等特征點(diǎn)

While capture switch is opened, automatically generated and capture the intersection point, circle, line midpoint, endpoint, circular intersection, midpoint, point of tangency feature points, etc

完善的數(shù)據(jù)保存模式

原始數(shù)據(jù)自動保存，便于多次標(biāo)注 Original data automatically saved, facilitate multiple labels

可將測量的圖形結(jié)果轉(zhuǎn)化成DXF格式 Measurement graphic results can be transferred into DXF forma

鏡像功能，可保存標(biāo)注后文件 The mirror function, can save after standard file.

便捷的控制方式

可對Z1、X軸當(dāng)前位置進(jìn)行監(jiān)控 Can monitor the current position of the Z1, X axis

測量長度可任意設(shè)定 Measuring length can be set freely.

具有測針自動接觸、自動抬起、自動回退功能 Needle automatic contact, automatic lift, automatic back.

可以對操作進(jìn)行無限次的撤銷及恢復(fù)操作 The operation can be unlimited undo and restore

SP2000特色的功能

非比例放大：即使在非比例放大的情況下，也能進(jìn)行正常的角度、圓弧、水平、垂直、線性等標(biāo)注。

自動標(biāo)注：在進(jìn)行批量測量時，測量保存為模板，再次測量導(dǎo)入模板即可完成自動標(biāo)注，大大提高測量效率。

數(shù)據(jù)合成：對于類似直槽工件無法一次測量完成，通過擺放角度進(jìn)行兩次測量，然后通過軟件進(jìn)行數(shù)據(jù)合成。

間斷測量：可對工件進(jìn)行分段編程（采樣間隔、采樣速度），提高客戶測量效率。

粗糙度測量軟件 Roughness Software System

特色數(shù)據(jù)再處理功能：當(dāng)實(shí)際測量部分與需要被測量部分有差時，可框選出需要進(jìn)行數(shù)據(jù)處理部分的粗糙度曲線，將該部分曲線截取出來重新處理分析。Data reprocessing: After the measurement is completed, you can select the data processing part of the measurement curve to reprocess the analysis.

測量圖形不僅可等比放大，且可單軸非比例放大。Measurement graphics can not only be magnified, but also uniaxial non-proportional amplification.

測量報告分為當(dāng)前報告及統(tǒng)計報告，統(tǒng)計報告可用于分析同個工件重復(fù)測量數(shù)據(jù)及同批量工件的測量數(shù)據(jù)，便于用戶直觀看出數(shù)據(jù)的變化。The measurement report is divided into the current report and the statistical report, and the statistical report can be used to analyze the repeated measurement data of the same workpiece and the measurement data of the same batch of workpieces, so that users can see the change of the data intuitively.

設(shè)備尺寸 Equipment size

環(huán)境要求 Environment Specifications

電源：AC 220V±5% 50Hz 單獨(dú)地線

功率需求：約500W

環(huán)境要求：現(xiàn)場溫度：15～25℃、理想溫度：20±2℃

相對濕度：＜85%

室內(nèi)周圍應(yīng)無影響測量的灰塵、振動、噪音、氣流、腐蝕性氣體和較強(qiáng)磁場

Power supply： AC 220 v + 5% for 50 hz Seperate groud wire

Power requirements: about 500 w.

Environmental requirements: the temperature: 15 ~ 25 ℃, ideal temperature: 20 + 2 ℃

relative humidity: < 85%

Around the indoor should have no affect the measurement of dust, vibration, noise, air, corrosive gas and strong magnetic field.

設(shè)備配置 Equipment configuration

售后服務(wù) After-sale service

質(zhì)保期：從安裝驗(yàn)收合格之日起12個月，但不超過發(fā)貨之日起15個月。在此期限內(nèi)因我方原因造成的機(jī)器故障，負(fù)責(zé)免費(fèi)維修。

質(zhì)保期外：我公司采取定期回訪與隨時電話咨詢相結(jié)合的售后服務(wù)制度，力求及時發(fā)現(xiàn)并解決用戶使用中存在的困難和問題，為用戶提供技術(shù)咨詢。

公司負(fù)責(zé)為用戶免費(fèi)提供計量測試技術(shù)咨詢服務(wù)。

公司以成本價終身為用戶提供設(shè)備保修服務(wù)。

如公司接到用戶設(shè)備故障請求服務(wù)電話，24小時響應(yīng)，如有必要72小時內(nèi)派技術(shù)人員赴現(xiàn)場解決問題。

公司備有備品備件庫，終身負(fù)責(zé)為用戶以成本價提供備品備件服務(wù)。

公司負(fù)責(zé)以優(yōu)惠價終身為用戶提供技術(shù)升級、改造等售后增值服務(wù)。

用戶所在地區(qū)如有我公司地區(qū)辦事處，其售后技術(shù)服務(wù)事宜由我公司地區(qū)辦事處全面負(fù)責(zé)。

Warranty Period: Within 12 months from the date of acceptance, but not exceeding 15 months from the date of shipment.

During this period machine failure caused by our side should be maintained free of charge.
Extra Warranty Period: we will take telephone and regular visit to users as after-sale advisory service.
Our company is responsible for the technical advisory services of metrology for user free of charge.
We will provide life warranty services of machine for users with cost price.
If we get telephone service request about equipment failure from users, we will response to the request in 24 hours,

if necessary we will send technical engineer to the customer’s site to solve problems within 72 hours.

We have spare parts in stock, will provide life warranty services of spare parts for users with cost price

We will provide users with lifelong after-sales value-added technical service，such as technical upgrades，retrofit，etc.by preferential prices.
If there is my company’s office in the region of the users, it will fully responsible for the after-sale technical services.

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